Alpha-I Valve Sizing Software

Software Download
Program Description & Features
System Requirements
Frequently Asked Questions (FAQs)

Copyright Information

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ALPHA-I - The User-Friendly Valve Sizing Program

DeZURIK's new Windows-based Alpha-I (version 6.2) software performs valve sizing calculations and graphs installed characteristics for DeZURIK control valves based on your process conditions. The single, user-friendly input screen allows users to quickly select the most suitable valve for the process conditions input.

The program was developed by DeZURIK to provide accurate valve sizing data based on ISA/Industry formulas.

Alpha-I was designed with the operator interface in mind and every effort was made to facilitate users. Selection for fluids, units, pipe and valve data are window driven. Process information for up to eight conditions can be entered on one screen. All process conditions are calculated simultaneously. Warning messages are displayed to indicate when a potentially undesirable situation occurs.

Enhancements included in version 6.2:

  • Gauge or Absolute Pressure - The user can select if Inlet Pressure is entered in gauge or absolute pressure units.

  • Superheated Steam Calculations - Inlet and Outlet Specific Volume is now calculated for Superheated Steam.

  • Additional Fluids - A number of common Liquids and Gases have been added to Alpha-I's database.

  • Additional Pipe Schedules - A number of pipe schedules have been added to Alpha-I's database.

  • Calculate Button - A large calculate button has been added to the main screen.

  • Sizing for Multiple Valves - Alpha-I now allows the user to enter the process conditions and size for all valves that have the required capacity. To narrow the list of valves, filters can be applied based on individual valve type, valve group, size range, position open, predicted noise level, velocity or special conditions.

  • Copy and Paste Process Data - Process conditions can be copied from one column and pasted to another by right clicking the mouse button.

  • Auto-Fill ISA Data Sheet - To aid in filling out the ISA data sheet, common choices have been included in drop-down boxes in the ISA data sheet prompts.

  • Installed Characteristic Graph - A large graph can be printed on one page to accompany the ISA data sheet or for increased resolution.

  • Overlap Installed Characteristic Graph - The installed characteristic of two valves sized for the same process conditions can now be printed on one graph for comparison.

  • Pipe Insulation Effects - The reduction effect of typical thermal and acoustical insulation can be applied to base predicted noise level.

  • Enhanced Installed Characteristic Equations - The Installed characteristic is now calculated for 0-100% flow by 0-100% valve position for four standard system models.

  • IMS Export and Maintenance - Alpha-I can export the installed characteristic data to DeZURIK's Instrument Management Software (IMS).

System Requirements [back to top]

  • Any personal computer running Microsoft Windows 95 or NT 4.0 or later.

  • Approximately 10 MB of hard disk space.

  • It is highly recommended that your display resolution is set for 800 by 600 or higher.

Frequently Asked Questions (FAQs) [back to top]

  • What is Fp, why is it required and how is it used in Alpha-I? Answer.

  • How are the fluid constant values derived for Saturated and Superheated Steam, and what is the source for the calculations? Answer.

  • Why can't I change printers within the Print Dialog Box of Alpha I? Answer.


What is Fp, why is it required and how is it used in Alpha-I?

Fp is the Piping Geometry Factor, defined by ISA S75.01 Standard "Flow Equations for Sizing Control Valves."

When a piping system is designed, the pipe size is determined before sizing of the control valve takes place. If the body size of the control valve is less than the adjacent pipe size, the sizing equations need to take into account the effects of the pipe fittings (reducers and/or expanders) used to install the valve in the piping system. The Fp factor is used to account for the effects of these fittings.

When sizing a control valve that has a body size less than the inlet or outlet pipe size, the ISA equations treat the valve with fittings as a complete assembly. The Cv and valve critical factors (Fl2, Kc and Xt) are adjusted for the effects of the fittings attached adjacent to the valve.

A common misconception is to calculate the Fp factor based on the 100% Cv value of the valve and then apply that factor for all intermediary Cv factors of the valve. This is incorrect. The Fp factor needs to be calculated based on the intermediate (throttling) Cv values. As the valve closes, the effects of the Fp factor diminish, the fluid velocity decreases and the restriction of the valve increases. This causes the restriction of the valve to dominate the system and the restriction of the adjacent fittings to become insignificant in the system.

Rotary valves with high Cv values can be greatly affected by the piping geometry (Fp). For globe valves with low Cv values, the effects of Fp are usually insignificant.

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How are the fluid constant values derived for Saturated and Superheated Steam, and what is the source for the calculations?

To size a control valve for Steam, temperature and specific volume are the required fluid constants.

For Saturated Steam, equations are used to calculate the temperature and specific volume. The equations were developed by:

Gonzalez-Pozo, Virgilio, Formulas estimate properties for dry, saturated steam, Chem. Eng., May 12, 1986

Stoa, Terry A., Formulas estimate data for dry, saturated steam, Chem. Eng., December 10, 1984

For Superheated Steam, Alpha-I currently requires the user to input thevalues for temperature and specific volume. For Saturated and Superheated Steam, the table values were abstracted from "Thermodynamic and Transport Properties of Steam" (Copyright, 1967, by the American Society of Mechanical Engineers.)

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Why can't I change printers within the Print Dialog Box of Alpha I?

This is a recognized problem in a third party software program used by Alpha I. Because of this problem, Alpha I will always print to the default printer set by Windows. Since DeZURIK started using this third party software, the software company was purchased and the new version requires us to pay a license fee of $50 per copy for every program we distribute. We want to continue to offer Alpha I free of cost to our customers, so we find this option unacceptable. We are searching for another software program that will solve this problem and give us an unlimited license. Until that time, the printer designation can be changed by going through the Start/Settings/Control Panel/Printers menu and right clicking on the printer icon to change the default setting.

[back to FAQ list]

 

Copyright Information

DeZURIK sizing and selection programs (Alpha I and SmartSize) are provided to customers and potential customers to facilitate sizing of valves and steam conditioning equipment. Any or all of these programs may be loaded on as many hard drives or networks as required by customers to facilitate sizing of equipment without infringing on DeZURIKcopyright in any manner.

Printable version of copyright information

 

 

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